Research and Realization of New Type Twisting Machine Transmission and Control System

From the history of modern spinning methods, we can draw an important conclusion, that is, the development of modern spinning technology is the innovation of twisting and spinning methods, which pushes textile science and technology into new stages one after another. The essential reform of twisting method is the core of modern spinning method reform.

The twisting method has developed from the traditional single twist to three or four times high double twist. With the development of high-twisting methods, twisting machines based on high-twisting methods have also emerged. The new twisting machine is a yarn processing equipment that uses the principle of high double twisting to efficiently twist yarns of various fibers. The purpose of twisting is to change the structure of the yarn by improving the stress of the fibers in the yarn, and to obtain certain physical and mechanical properties, thereby improving the quality of the yarn. The quality of twisting has a very important influence on the post-processing of the yarn and the quality of the fabric. The traditional twister equipment used for twisting in our country can no longer meet the above-mentioned needs.

The transmission and control system of the twisting machine is the core of the entire twisting equipment. Based on the research results of the current domestic and foreign twisting machine transmission and control technology, combined with the current development trend of electromechanical transmission and computer local bus technology, this paper designs a new type of twisting machine transmission and control system based on PCI bus. The transmission system adopts a mufti-motor transmission system with four motors. On the basis of the principle of high-fold twisting, the analysis method is used to analyze the motion of the mufti-motor transmission system of the new twister, establish a suitable mathematical model of the mufti-motor transmission system, and comprehensively use AC servo technology, frequency conversion speed control technology and PCI local Bus control technology and other advanced mechatronics technology combined with twisting process theory to design a reasonable control system, through the program control to achieve spindle rotation, bobbin winding and yarn guide reciprocating movement.

The software part of the control system adopts the Visual Basic high-level programming language to achieve modular design. According to the process requirements, input the yarn twist, twist direction, winding angle and main motor speed from the friendly man-machine interface, and call the PCI board through the main program. The dynamic link function library is calculated by the program, the parameters are converted into control signals, the motor and the actuator are driven to move, and the functions of twisting, winding, anti-overlap, anti-hard edge and twist conversion are completed, and the yarn with the specified twist is obtained. Accurately realize the twisting and winding process, and complete the on-line monitoring of yarn twisting and winding.

The outstanding advantages of the new twister transmission and control system are: simple mechanical structure, which is conducive to maintenance and maintenance; shortened transmission route, reduced power consumption, and low failure rate; convenient control, suitable for small batch and mufti-variety production; simple maintenance of software system , The man-machine interface is easy to operate, and the program portability is good. The application of bus technology in the twisting machine control system improves the technical content, added value and market competitiveness of the twisting machine.